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Lean Production

Purchase/Inventory Management
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TPM/TQM/Value Stream Mapping

JIT Production/JIT Logistics

Mold Process Production Schedule
December 02, 2021
By Kuniyoshi TakahashiQ. Our company is performing plastic molding. There are 10 to 20 molding machines and we have several hundred types of mold. When making our production schedule it's essential that we decide whether a mold is usable or not. If we can't then we can't make a schedule that is executable on the factory floor. However, because there are an extremely large number of mold types we have the additional restriction that some molds made be in repair and so unavailable for use. Please ...



Efficient Machinery Assignment with a Production Scheduler
December 02, 2021
By Kuniyoshi TakahashiQ. In our factory we have several hundred machines. Some of the machines are the same but there are also other machines with slightly different specifications as well. The production scheduling is done by hand and the allocation of machines is decided in the same way. With scheduling decided in a fixed style even when alternative machines are free, operations are halted inefficiently. Please tell us a way of production scheduling that efficiently allocates machinery.Make Us...



Lead Time Reduction through Production Scheduling
December 05, 2021
By Kuniyoshi TakahashiQ. At our company, several years ago MRP (Material Requirement Planning) made a great contribution to the management of our factory's production. However, recently the factory manager gave us the task of shortening production lead times even further so now we are examining the computerization of our production scheduling (finite capacity scheduling).Make Use of a Scheduler's Finite Capacity Scheduling FunctionalityThe Limits of MRPA. The limits of MRP are in the way it thin...

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